Prevent Unplanned Downtime:

Unexpected downtime presents a major challenge across industries. From manufacturing plants to oil refineries and power generation facilities, equipment malfunctions can result in expensive disruptions, safety hazards, and reduced efficiency. Honeywell’s Versatilis Transmitters are revolutionising this issue through cutting-edge, condition-based monitoring, enabling industries to anticipate failures before they occur and optimise uptime.

The High Cost of Equipment Failures

Did you know that over 50% of failures in rotating machinery are mechanical? Issues like misalignment, imbalance, and bearing wear often go unnoticed until they cause major damage. When a critical machine fails unexpectedly, the consequences can include:

• Production losses from halted operations
• Costly emergency repairs and part replacements
• Safety risks for workers
• Extended downtime, impacting overall business efficiency

Instead of waiting for a failure to occur, condition-based monitoring allows companies to track equipment health in real time and make informed maintenance decisions before problems escalate.

How Versatilis Transmitters Help Prevent Downtime

1. Real-Time Monitoring for Early Detection

Versatilis Transmitters continuously monitor key parameters like:

• Vibration – Detects imbalance, misalignment, and bearing wear
• Surface Temperature – Identifies overheating and lubrication issues
• Acoustics – Captures abnormal sound patterns indicating mechanical stress

These transmitters provide real-time data to help maintenance teams spot early warning signs and address potential failures before they disrupt operations.

2. Advanced Data Analysis & Predictive Maintenance

Versatilis Transmitters not only gather data, they also deliver actionable insights. They provide:

• Time-series vibration analysis to detect gradual wear and tear
• Frequency-series data to pinpoint specific faulty components
• FFT algorithms that identify the nature of the stress affecting rotating equipment

With this level of analysis, maintenance teams can transition from reactive to proactive maintenance, scheduling repairs as needed rather than reacting to expensive emergencies.

3. Easy Installation & Seamless Integration

Setting up new monitoring technology can be a major challenge, but Honeywell simplifies it by:

• Quick Bluetooth® configuration – Set up and calibrate in minutes via a mobile app
• Multiple mounting options – Install on pumps, motors, compressors, and more
• Seamless integration – Works with Honeywell and third-party analytics software

This plug-and-play approach reduces installation time and ensures that industries can start monitoring their equipment without disrupting daily operations.

Industries That Benefit from Versatilis Condition-Based Monitoring

Manufacturing & Processing Plants

Machinery breakdowns in production lines can cause major setbacks. Versatilis Transmitters help ensure uninterrupted manufacturing processes by detecting faults in rotating equipment before they cause failure.

Oil & Gas

Due to their intricate operations and high-risk settings, oil rigs, refineries, and pipelines need continuous monitoring. Versatilis offers real-time insights that aid in avoiding expensive shutdowns and possible safety risks.

Power Generation

Power plant outages can lead to serious consequences. Versatilis keeps track of vital assets like turbines and generators, assisting power producers in maintaining continuous operations and improving energy production.

Future-Proof Your Maintenance Strategy with Versatilis

Predictive maintenance has transformed from a luxury to a necessity for businesses aiming to remain competitive. Honeywell’s Versatilis Transmitters provide the essential tools to:

• Reduce downtime and prevent unexpected breakdowns
• Lower maintenance costs by addressing issues early
• Improve safety by minimising equipment failures
• Enhance efficiency with data-driven decision-making

Take proactive measures against failure. Reach out to us now to discover how Honeywell Versatilis can transform your condition-based monitoring approach and ensure your operations remain efficient.